DWG SRT-01 · CROSS BELT SORTER

Cross belt sorters: gentle, accurate, destination-sure

A cross belt sorter carries each parcel on its own belted carrier. At the destination chute, the belt runs sideways and sets the parcel down — it is not pushed, tipped or dropped. That is why cross-belt is the sorting technology fragile, soft and irregular parcels end up on.

FLOW CHUTECHUTECHUTE TOP VIEW — CARRIERS CIRCLE, BELTS FIRE SIDEWAYS
SCHEMATIC — STRUCTURE ILLUSTRATION, NOT TO SCALE

01How cross-belt sorting works

Each carrier in the sorter is a short conveyor belt mounted across the direction of travel. A parcel is inducted onto a carrier — usually after dimensioning and scanning, so the system already knows its destination — and rides the loop or line until it reaches its chute. The carrier's belt then drives sideways, walking the parcel off the carrier and into the chute in a controlled motion.

Because the parcel is carried rather than slid, cross-belt handles what other sorters struggle with: polybags, soft packages, cylindrical and odd-shaped items, and fragile goods that cannot take an impact. Because every carrier discharges independently, destinations can be dense — chutes sit close together along the frame, which is how high destination counts fit into real buildings.

02Two frames: linear and loop

Goodscan builds cross-belt sorters in the two frame layouts the range is known for. The choice is about building shape and destination count, not about sorting quality — both discharge the same way.

Cross-belt frames in the Goodscan range

FrameLayoutTypical fit
Linear cross-belt sorterStraight track, carriers travel one direction and return beneathLong, narrow halls; sort plans with destinations along one line; phased expansion by adding track
Loop cross-belt sorterContinuous oval loop, carriers circulate until dischargedHigh destination counts in compact footprints; multiple induction points around one loop
Destination count, induction points and discharge sides are configured per project. The linear and loop pages cover each frame in detail.

03Cross-belt in a measured line

A cross-belt sorter is usually the second half of a line whose first half measures. Parcels are singulated, dimensioned, weighed and scanned — the automated dimensioning section — and the record from that pass assigns each parcel its carrier and chute. Dimension data also feeds load planning at the chutes: gaylords and roll cages fill by measured volume, not by guesswork.

Where volume or parcel mix does not justify cross-belt, the range offers wheel sorters and narrow belt sorters for simpler diverting duties; the sortation system page maps the whole sorting range.

FAQQuestions buyers ask

What parcels suit cross-belt sorting best?
Mixed streams: cartons, polybags, soft and fragile items, and irregular shapes. The carried discharge is gentle and positive — parcels are placed into the chute rather than deflected.
Linear or loop — which should we choose?
Loop frames concentrate many destinations in a compact footprint and accept induction at several points. Linear frames suit long halls and phased growth. Send your hall dimensions and destination count and we will recommend a frame with the layout.
Does the sorter need dimensioning in front of it?
It needs identity — a barcode read — to route parcels. Dimensioning is not required for routing, but most hubs combine DWS and cross-belt because the same induction pass can capture billing data and the sort decision together.

Tell us what you measure — we size the system to it

Send your parcel or pallet size range, daily volume and destination layout. We reply with a configuration and quotation for the DWS line that fits, or call the service hotline 17376826899.

Request a DWS Quotation